Cast-A-Seal 402/402F is a watertight flexible connector that is cast into the structure when the concrete is poured and most commonly used in septic tanks.
The connector is folded into the casting position and placed on the reusable heavy-duty solid plastic mandrel that is installed directly to the form. After the concrete is cured, the form is opened, removing the mandrel from the gasket, but leaving the CAST-A-SEAL 402/402F connector embedded in the concrete.
The gasket is then simply unfolded at the job site and is tightened around the pipe using the supplied stainless steel take-up clamp.
Features and Benefits
PIPE DIAMETERS: 1-1/4″ – 6″ (32-150 mm) PVC
Cast-A-Seal 402 meets or exceeds:
|TYPICAL TEST RESULTS for CAST-A-SEAL 402/402F (as in ASTM C 1644, C 923 and C 1478)|
|Test||ASTM Test Method||Test Requirements||Typical Result|
ACID and 1N
|D 534, AT 22ºC FOR|
|NO WEIGHT LOSS|
NO WEIGHT LOSS
|TENSILE STRENGTH||D 412||1200 PSI, MIN.||2100 PSI|
|ELONGATION AT BREAK||D 412||350%, MIN||525%|
|HARDNESS||D 2240 (SHORE A|
|±5 FROM THE|
|D 573, 70± 1ºC|
FOR 7 DAYS
|DECREASE OF 15%,|
MAX. OF ORIGINAL
TENSILE STRENGTH, DECREASE
OF 20%, MAX.
|COMPRESSION TEST||D 395, METHOD B,|
AT 70ºC FOR 22 HRS
|DECREASE OF 25%,|
MAX. OF ORIGINAL DEFLECTION
|WATER ABSORPTION||D 471 IMMERSE 0.75|
IN DISTILLED WATER
AT 70ºC FOR 48 hrs
|INCREASE OF 10%,|
MAX. OR ORIGINAL BY
|OZONE RESISTANCE||D 1171||RATING 0||PASS|
|D 746||NO FRACTURE AT -40ºC||PASS|
|TEAR RESISTANCE||D 624, METHOD B||200 LBF/IN. (MIN.)||450 LBF/I|
A flexible pipe-to-structure connector shall be employed in the connection of the sanitary sewer pipe to precast structures. The connector shall be CAST-A SEAL® 402/402F as manufactured by Press-Seal Corporation, Fort Wayne, Indiana, or approved equal. The connector shall be the sole element relied on to assure a flexible, watertight seal of the pipe to the precast structure. The connector shall consist of a rubber gasket and an external take-up clamp.
The rubber gasket element shall be constructed solely of synthetic or natural rubber, and shall meet or exceed the physical property requirements of ASTM C 923.
The external take-up clamp shall be constructed of Series 300 non-magnetic stainless steel and shall utilize no welds in its construction. The clamp shall be installed by torquing the adjusting screw using a torque-setting wrench available from the connector manufacturer.
Selection of the proper size connector for the structure and pipe requirement, and installation thereof, shall be in strict conformance with the recommendations of the connector manufacturer. Any dead end pipe stubs installed in connectors shall be restrained from movement per ASTM C 923.
The finished connection shall provide sealing to 13 psi (minimum) and shall accommodate deflection of the pipe to 7 degrees (minimum) without loss of seal.
Vacuum testing shall be conducted in strict conformance with ASTM C 1244 prior to backfill. Other testing shall be conducted in strict conformance with the requirements of the connector manufacturer.
|CAST-A-SEAL 402||PIPE SIZE||PIPE O.D. RANGE||WALL THICKNESS||APPLICATION|
|452.0250||1.25" - 2" (31 - 51mm)||1.5" - 2.7 (38 - 70mm)||2.5" - 6" (64 - 150mm)||STANDARD|
|452.0450||4" (100mm)||4.2" - 4.7" (107 - 119mm)||2.5" - 6" (64 - 150mm)||STANDARD|
|452.0402F1||4" (100mm)||4.2" - 4.7" (107 - 119mm)||2.5" - 4.0" (64 - 102mm)||Closed Face|
|452.0650||6" (150mm)||6.2" - 6.7" (157 - 170mm)||2.5" - 6" (64 - 150mm)||STANDARD|
|CAS ADAPTER||3" (75mm)||3.2" - 3.6" (81-91mm)||---||Use with 4" CAST-A-SEAL|